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The control/display assembly is housed in a standard 7 5 3 aluminum electronics instrument case with a removable cover Drill the holes in the front panel of the case for power ON switch S1, FILTER IN switch S2, RANGE switch S3 and (if used) optional recorder switch S4 Also drill the holes for SENSITIVITY, ALARM ADJUST, and RATE potentiometers (R18, R19, and R11 respectively) Cut out the hole for mounting meter M1 Note: If you want to use the monitor strictly as a security monitoring system the meter can be omitted Drill the holes in the back panel for jacks J2 and J3, and PULSE SHAPE potentiometer R17 Drill a series of holes in a circular pattern for the speaker SPKR1 Drill holes in the bottom of the case for mounting the control/display circuit board and two quad C cell holders Remember the circuit uses both a plus (+) 6 volt supply and a minus ( ) 6 volt supply We chose to power the circuit from batteries, but you could use a dual 6 volt power supply to power the control/ display unit Assemble the panel-mounted switches, jacks, potentiometers, meter and speaker to the front and back panels of the case as shown in Figure 20-2 (You might prefer to bond the face of the speaker to the inside of the back panel with RTV adhesive rather than bolts and nuts) Determine the length of speaker wires needed to permit assembly of the circuit board in the instrument case, cut the wires to length and solder them to the board Cut and solder all leads from panel-mounted components to the circuit board, allowing sufficient lengths to permit unimpeded circuit board assembly, yet not allowing too much slack Cut about a 6 length of RG-174/U coaxial cable to connect INPUT jack J2 and the FILTER IN Switch S2 and two other lengths about 6 long to connect S2 to the FILTER-IN and FILTER-OUT pads on the control/display board Strip all cable ends and solder and trim all connections Assemble the control/display board to the base of the case with screws and 1 2 insulating standoffs, lock washers and nuts Bolt the two quad AA cell holders to the base of the case Position the ICs in their sockets on the control-display board, making sure that all pin 1 s are in their correct positions Insert the eight AA cells in the spring-loaded holders, observing the correct polarity.

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Cut a length of RG-174/U coaxial cable to the length that will suit your installation Strip the wire ends and attach phono plugs PL1 and PL2 to cable ends and solder or crimp them in position Before applying power to the Aurora Monitor, you may want to inspect the two circuit boards for cold solder joints and short circuits Look carefully at the foil side of the sensor head unit and examine the solder joints The solder joints should all look clean, bright and shiny If any of the solder joints look dark, dull, or blobby then remove the solder from the joint and re-solder the connection Next examine the control/display board for cold solder joints Now, we will inspect the two boards for possible short circuits Short circuits are usually caused by stray component leads which get stuck to the board from the sticky residue left from rosin core solder or from small solder balls which may short across the circuit traces Examine both circuit boards for stray leads and solder balls and remove them if you see any Now, you are ready to apply power to the circuits in order to test the circuits

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